Plenum+ PVDF: Pipe, Fittings, Couplings/Joining. Installations. Orion chemical piping systems have been specified and installed throughout North America
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1OrionFittings.comChemical Waste Piping SystemsTable of Contents Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21. Introduction Company and Brand Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Chemical Waste Piping Systems Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62. Materials and Joining Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Materials Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Joining Methods Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 The No-Hub/Rionfuse Advantage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 No-Hub System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Rionfuse Clamp-Free Electrofusion System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Thermal Socket Fusion System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123. Design Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Physical Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Maximum Service Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134. Product Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 No-Hub / Rionfuse Fittings and Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-24 Thermal Socket Fusion Fittings and Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-325. System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Transportation, Delivery, and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Above Ground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Temperature Effects on Hot and Cold Weather Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Testing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Repair Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396. Floor Drain & Floor Cleanout Submittals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-447. Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Blueline FRPP: Pipe, Fittings, Couplings/Joining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Plenum+ PVDF: Pipe, Fittings, Couplings/Joining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458. Chemical Resistance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469. Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Rionfuse CF Polypropylene and PVDF Chemical Waste Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-55 Orion Thermal Socket Fusion Polypropylene and PVDF Chemical Waste Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-57 Orion No-Hub, Part 1: Grooving Pipe Polypropylene and PVDF Chemical Waste Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Orion No-Hub, Part 2: Joint Assembly Polypropylene and PVDF Chemical Waste Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Terms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
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2OrionFittings.comChemical Waste Piping SystemsChemical Waste Piping Systems1 |Introduction Introduction Chemical Waste Piping Systems All data, information, formulas, recommendations and suggestions provided in this manual concerning the use of our products are based upon tests and data believed to be reliable. However, it is the user’s responsibility to determine the suitability for his own use of the products described herein, based on the actual conditions of use. Since the actual use by others is beyond our control, no guarantee, expressed or implied, is made by Orion Fittings, Inc., as to the results to be obtained or to the effects of such use, nor does Orion Fittings, Inc. assume any liability arising out of the use of the information herein. The information contained herein can not be construed to be absolutely complete since additional information may be necessary or desirable when exceptional or particular circumstances or conditions exist or because of applicable laws or government regulations.
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31 |Introduction OrionFittings.comChemical Waste Piping SystemsOrionFittings.comIntroduction Introduction Introducing Orion Fittings Orion Fittings was the ˜ rst company in North America to injection mold a complete line of polypropylene ˜ ttings. Since 1963, Orion corrosion resistant piping systems have been proven in thousands of educational, medical, industrial and research installations across North America and throughout the world. Over ˜ fty years of innovation and experience have established Orion as an industry leader in providing the engineer, the contractor and the ultimate user with high quality corrosive waste drainage piping products that provide years of exceptional service. In addition to a full range of product sizes, materials and joining options for chemical piping systems, Orion provides the necessary additional products for these specialized types of applications. Laboratory drains completely in PP and PVDF, or in combination with stainless steel upper assemblies; chemical waste ˚ oor sinks; transition pieces for tie-in to existing piping systems Œ the range and depth of single-source options offered by Orion Fittings remains unmatched in the industry. Orion chemical and corrosive waste piping systems give engineers, plumbing contractors and building owners peace of mind, through the manufacture of high quality and competitively priced pipe, ˜ ttings and accessories speci˜ cally designed and constructed from chemically resistant thermoplastic materials, stocked for quick delivery, and assembled using the fastest and easiest joining techniques available. The end result is reliable, veri˜ ably-joined piping systems that meet code requirements, are installed easily and economically, and protect infrastructure investment from the harmful effects of corrosive waste.
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1 |Introduction 4OrionFittings.comChemical Waste Piping SystemsChemical Waste Piping A Choice of Materials and Joining SystemsFor engineers and contractors, Orion chemical drainage systems molded from polypropylene (PP), ˜ re retardant polypropylene (FRPP), and Kynar ® brand of polyvinylidene ˚ uoride (PVDF) have been the chemical waste products they™ve speci˜ ed and installed for years. Why? Because they know the cost of dependable Orion drainage systems can be far less than competitive corrosion resistant materials. And because they have a choice of materials and joining methods, it™s easy to custom design systems to meet their particular needs. It™s a choice that is unparalleled in the plumbing industry. Orion offers the most complete line of ˜ ttings and pipe. This includes the widest assortment of sizes and drainage pattern molded geometries of any chemical waste piping system available today. Fittings are available in three different joining systemsŠsocket fusion, No-Hub and Rionfuse Clamp Free electrofusion in two different materials: Blueline FRPP or for extreme applications or where ˚ ame spread and smoke development are issues, Plenum Plus PVDF. Chemical Waste Piping Floor Drains and CleanoutsNo-Hub SystemsSocket Fusion SystemsElectrofusion Equipment
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Materials and Joining Methods Materials and Joining Methods 1 |Introduction 6OrionFittings.comChemical Waste Piping SystemsInstallationsDuke University, Clinical Science Building, Durham, NC E.I. Dupont, Research Triangle, NC Fairview Middle School, Fairview, TN General Electric Corp., Wilmington, NC Hermann Heart Institute, Houston, TXHockaday School, Dallas, TXHunters Lane High School, Nashville, TNIBM Research Facility, Charlotte, NC Kimberly-Clark, Atlanta, GALouisiana State University Nursing School, Boyce, LANASA Launch Facility, Cape Canaveral, FL North Carolina State, State University, Raleigh, NC Palo Alto College, San Antonio, TXPeoria Elementary School, Peoria, AZPepperidge Farm Labs, Lakeland, FLProvidence Hospital, Charlotte, NC Providence Hospital, Columbia, SC Providence Hospital, Mobile, AL Rubbermaid Facility, Phoenix, AZ Smith-Kline Beecham Labs, Tampa, FL Spring Lite Bottling Co., Miami, FLTexas Instruments, Sherman, TX U.S. Army Ammunition Plant, Shreveport, LA Union Carbide, Inc., Research Triangle, NC University of South Carolina, Earth & Water Science Building, Columbia, SCVeterans Administration Hospital, Columbia, SC Wal-Mart Distribution Center, Brookhaven, MS Winn-Dixie Distribution Center, Montgomery, AL International American Embassy, Chittagong, Bangladesh AT&T Microelectric Manufacturing Facility, Madrid, Spain Carolina Area Hospital, Carolina, Puerto Rico Inter American University, Rio Piedras, Puerto Rico King Abdul Aziz University, Jedda, Saudi Arabia King Fahad Air Base, Taif, Saudi Arabia King Saud University, Riyadh, Saudi Arabia McCaw Labs, Sabana Grande, Puerto RicoPepsi Cola Consolidated Lab, San Juan, Puerto RicoSmith Kline & French, Guayama, Puerto Rico U.S. Customs, San Juan, Puerto RicoCanadaCanadian Forces Base Esquimalt, Victoria, BC Complexe Scienti˜ que, Montreal, PQ ALS Laboratories, Vancouver, BC Queensway Carleton Hospital, Ottawa, ONIndustrial/Commercial Dominion Stores, Halifax, NS Laboratories Magnus Chemicals, Montreal, PQ Canadian General Electric, Bromont, PQ Culligan Industrial, St. Pierre, PQ Burroughs Welcome, Kirkland, ON St. Hilaire Sugar Re˜ nery, St. Hilaire, PQ Gulf Canada, Quebec, PQI.B.M. Canada, Bromont, PQ Warner Lambert Pharmaceuticals, Scarborough, ON Syntex Pharmaceuticals, Mississauga, ONGreen Shield, Windsor, ON N.R.C., Ottawa, ONINCO Research Centre, Clarkson, ON Doulton China, Toronto, ON Glaxo Canada, Toronto, ON DuPont of Canada Ltd, Kingston, ONGeneral Motors, Oshawa, ONAmway, London, ON IPSCO Research Centre, Regina, SK Husky Oil, Lloydminster, AB Molson Brewery, Regina, SK Hospitals Queen Elizabeth Hospital, Charlottetown, PEIVictoria General Hospital, Halifax, NS Hopital St Luc, Montreal, PQ Hopital St Justine, Montreal, PQ Princess Margaret Hospital, Toronto, ON Hospital for Sick Children, Toronto, ON Kingston General Hospital, Kingston, ONEdmonton General Hospital, Edmonton, ABCastlegar Hospital, Castlegar, BC Universities Dalhousie University, Halifax, NS University de Montreal, Montreal, PQ College de Jesuits, Quebec, PQCarleton University, Ottawa, ON Queens University, Kingston, ON University of Ottawa, Ottawa, ONUniversity of Toronto, Toronto, ON York University, Toronto, ON University of Guelph, Guelph, ONUniversity of Western Ontario, London, ON University of Waterloo, Waterloo, ON University of Alberta, Edmonton, ALSimon Fraser University, Vancouver, BC
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72 |Materials and Joining MethodsOrionFittings.comChemical Waste Piping SystemsMaterials and Joining Methods Materials and Joining Methods OrionFittings.comInstallationsPlenum Plus PVDF PVDF is one of the most chemically resistant thermoplastics available. It offers superior chemical resistance to many solvents, acids, bases and halogens. In general, PVDF is resistant to more chemicals and combinations of chemicals, in higher concentrations, and over a broader temperature range than polypropylene. The Kynar® brand PVDF formulation used by Orion has been certi˜ ed to meet ASTM E-84 and UL 723 standards for ˚ ame spread and smoke generation. The certi˜ cation means that PVDF piping systems can be used safely in areas such as return air plenums. PVDF is able to maintain much of its strength and chemical resistance within a broad temperature range of Œ40°F to 285°F. In Return Air Plenums Orion Plenum Plus PVDF(polyvinylidene fluoride)Ł UL-certified to ASTM E84/UL 723 for <25/50 flame spread and smoke values. (PVDF chemical waste systems are the ONLY plastic chemical waste piping systems that meet US standards requirements of ASTM E84 and testing require- ments of UL 723 as written, without modification of test procedures or using additional insulation and wrapping.)Blueline FRPPAll Orion joining systems are available molded from Blueline FRPP resin. Blueline FRPP (an Orion trade name) is a ˜ re retardant, thermoplastic material with excellent resistance to most common organic and mineral acids, their salts, strong and weak alkalis, and most organic chemicals.Blueline FRPP is compounded of polypropylene Type II copolymer with ˜ re retardant additives. Polypropylene is a polyole˜ n thermoplastic material characterized by a stable and highly ordered stereoregular molecular chain. This structure produces a rigid material with good strength and aging properties. Blueline FRPP quali˜ es for Underwriters Laboratory certi˜ cation of V-2 when tested under UL Subject 94 in thickness of .150 and over. Based on the parameters of ASTM D635, Blueline FRPP also meets established industry criteria for self-extinguishing. Blueline FRPP is not suitable for use in return air plenums. In the LaboratoryOrion Blueline FRPP(fire retardant polypropylene) Ł Pipe and fittings certified to UPC and CAN/CSA B181.3 requirements. Ł Easy transition to Plenum Plus PVDF for return air plenums. Brownline Brownline pipe offers all the advantages of Blueline FRPP in installations where non-˜ re retardant materials are acceptable. Underground Orion Brownline PP (non-fire retardant polypropylene) Ł Realize cost savings using the economical non-fire retardant Brownline PP pipe under- ground. Ł Use with Blueline fittings.7The Complete Solution for Chemical Drainage
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2 |Materials and Joining Methods8OrionFittings.comChemical Waste Piping SystemsMaterials and Joining Methods No-Hub Mechanical JointThe No-Hub chemical waste mechanical joint drainage system is economical and easy to install. Ł Fast and easy installation Ł All ˜ ttings pre-grooved at factory Ł Requires no heat or hot water Ł Easily assembled with ordinary hand tools Ł Easy to clean and maintain Ł Stainless steel outer coupling Ł No metal in joint Ł Suitable for below ground applicationsŁ Available in 1½" - 6" sizes Electrofusion The Rionfuser CF clamp-free electrofusion joining system provides unsurpassed ease of installation and joint strength for chemical waste drainage piping. Its electrofusion coil is molded into the coupling.Ł Requires no clamps Ł Removable pipe stop allows coupling to be used as a slider for tight installationsŁ Multiple joining capabilities and both sides of couplings fuse at the same timeŁ Positive joints made in just a few minutesŁ Uses same grooved end ˜ ttings as Orion No-Hub systemŁ Easily assembled with Rionfuser electrofusion machine Ł Can be used with polypropylene and PVDF to provide excellent resistance to a wide variety of chemicals and acidsŁ Available in 1½" - 14" sizes Socket FusionSocket fusion type pipe and ˜ ttings for use with chemical waste are joined by heat fusing the polypropylene or polyvinylidene ˚ uoride material with an Orion thermostatically controlled heat tool. In a semi-molten state, pipe and ˜ ttings are easily joined to form a strong, permanent sealed joint. Ł No metal in joint Ł Suitable for below-ground applicationsŁ Homogeneous piping systemŁ Hermetically sealed jointsŁ Ideal for severe use applications Ł Available in 1½" - 6" sizes Two Fitting Styles, Three Joining Methods Orion provides three joining methods: No-Hub, Electrofusion, and Socket Fusion for use with three types of chemically resistant pipe. Joining Method Selection GuideCRITERIANO-HUBRIONFUSESOCKET FUSIONUnderground˜˜˜Aboveground˜˜˜Tamperproof˜˜Thermal Expansion˜˜Reconfigurable˜Permanent Connection˜˜Tight Installation Spaces˜Short Learning Curve˜˜Material Transitioning˜
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92 |Materials and Joining MethodsOrionFittings.comChemical Waste Piping SystemsMaterials and Joining Methods NO-HUB BENEFITSŁ Easy ˜ tting-to-˜ tting connections (no pipe in between) Ł Time tested and proven No-Hub design Ł Quick and easy installation and reliable performance Ł Available for both Polypropylene and PVDF systems Ł PP and PVDF are easily interchangeable, allows for easy transition between piping materialsŁ Fittings can easily be disassembled and reassembled Ideal for system modi˜ cations Ł Easy assembly with ordinary hand tools Ł High resistance to lateral loading, making No-Hub excellent for buried applicationsRIONFUSE CF BENEFITSŁ No clamps required Ł Strongest joint in the industry Ł Proven joint design (similar to gas ˜ ttings) Ł Multiple joint capabilities Ł Removable pipe stop allows coupling to be used as "slider" for tie-insŁ Coil is integral to joint Ł Continuous coil throughout coupling - both sides fuse at the same time saving installation time.Ł Available in Polypropylene and PVDF Proven No-Hub DesignStrongest Electrofusion Joint Available Orion No-Hub or Rionfuse CF (patent pending)Both systems use the SAME No-Hub FittingsSame No-Hub Fitting using your choice of joining methodŁ No need for 2 ˜ tting inventories Ł Same ˜ tting lay lengths - regardless of joining type ie: same system design for both joining methodsŁ Easy transition from No-Hub to Rionfuse CF Ł Same system can be used above and below ground No-Hub Fittings: Simplicity Plus Versatility
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